January 14, 2005
About
Alloy Surcharges:
The significant variation in the cost of alloying
elements especially nickel, in stainless steel products
has created the necessity for steelmakers and steel
users to find a means of compensating for the significant
shift of material purchase prices on a month
to month basis.
The means by which this has been achieved is to
institute a surcharge system which provides for
calculated increases on a monthly basis when there
are excess or extra costs added in the form of a
surcharge for the various elements. These
elements are nickel, chromium and molybdenum. (and
more recently ”Iron” has been added
to the list).
In point of fact the surcharge system has been in
place on a wide range of steel products for a number
of years e.g. sheet, bar, plate, tube, wire and
wire rod. At times when the cost of the alloying
elements is low or below specific levels called
thresholds then the value of the surcharge will
be zero for that month.
How are the
surcharges calculated?
As an illustration, let’s consider a 316L
stainless alloy. Use an average nickel content of
12% and calculate the February 2005 nickel surcharge
component.
The
nickel surcharge is calculated by comparing the
accepted world market price (A) against the base
or threshold level of $3.00/lb (B). We must then
factor this comparison or difference into a 12%
nickel content in 316L.
(A)
Is defined as the average monthly cash value for
nickel as traded on the L.M.E., for the two months
prior to the month of delivery, i.e., the February
2005 surcharges will be calculated using the December
2004 monthly cash average ($6.1437/lb).
(B)
Is the base or threshold level of U.S. $3.00/lb
so we take the (A) - (B) value $6.1437 - $3.00 =
$3.1437 and apply the 12% = 3.1437 x .12 = $0.3772
per lb
You
should bear in mind that certain stainless alloys
may carry higher values for nickel
surcharges because of yield loss at the melting
stage.
Which elements
comprise the Surcharge System?
Chrome, Molybdenum and Iron are included as surcharges
in addition to nickel for many stainless alloys.
A
similar method of calculation is used for chrome
and molybdenum but the base or threshold values
for these elements are different. For chrome the
base or threshold value is US $0.693/lb. For molybdenum
the base or threshold value used is US $30.30/lb.
Iron is based on scrap value (0.1808/lb).
There
is not always universal agreement on either the
base or threshold levels between different producers
or suppliers in different areas. Some producers
or suppliers utilize a base or threshold level for
nickel of $US $2.00/lb. This has the impact of significantly
increasing the surcharges when you substitute US
$2.00/lb as the (B) value in the calculation above.
This letter is provided to give
an interpretation of what a surcharge is and how
that number is arrived at. It is in no way meant
to be an absolute tool for figuring precise surcharges.